Massive Custom Tie Rod Cylinder Repair in Lisle, IL

Overview

At Cylinders, Inc., we specialize in complex hydraulic cylinder repairs.  This case study our innovative approach to repairing a colossal 28-rod tie-rod cylinder, highlighting our technical expertise and commitment to quality.

The Challenge

This unique challenge showcased our team's ability to innovate and apply our extensive technical skills to solve even the most complex cylinder issues.

Our Process

1. Thorough Disassembly and Inspection

We began by carefully disassembling the cylinder and conducting a comprehensive inspection to uncover the root cause of the leakage. Our investigation revealed:

• Discoloration on internal components, indicating possible damage
• Wear on critical areas, threatening the cylinder’s overall performance

This comprehensive evaluation allowed us to identify all necessary repairs, preventing future issues.

2. Detailed Cleaning and Preparation

We thoroughly cleaned each component to remove contaminants and address discoloration, ensuring long-term reliability and optimal functionality.

3. Custom Seal Pack Creation

To accommodate the unique 28-rod design, our engineers developed a custom seal pack using our extensive inventory, providing a perfect fit for this specialized cylinder.

4. Precise Reassembly and Testing

Reassembling the cylinder was no small feat. Our technicians worked with precision and coordination, conducting rigorous testing at various stages to verify the integrity of the repair and ensure optimal performance.

5. Final Assembly and Quality Check

In the final assembly phase, we left no detail unchecked. From applying anti-seize to carefully inspecting each component, our focus was on delivering a flawless result. The cylinder underwent extensive final testing to confirm that it was operating at peak efficiency before being returned to the client.

Results

The repaired 28-rod tie-rod cylinder now operates at peak efficiency. Our custom seal pack and meticulous reassembly resolved the leakage issue, while our comprehensive inspection and cleaning process addressed all underlying problems.

Conclusion

This project exemplifies Cylinders, Inc.'s capacity to tackle even the most challenging repair scenarios. Our expertise, innovation, and unwavering commitment to quality make us the go-to partner for custom cylinder repairs of any complexity.